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How Many Kinds of Intelligent Crane in Kingda Crane

DATE: Jun 30th, 2024
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1. Definition of Intelligent Crane

Compared with traditional cranes, intelligent cranes have artificial intelligence, which replaces or assists human mental labor on the basis of replacing human physical labor. By integrating sensors and intelligent decision-making software with cranes, sensing, analysis, reasoning, decision-making and control functions are achieved, enabling interaction and integration between humans, objects and machines, replacing manual on perception, decision-making, and execution, enabling cranes to adapt in different working environment. Its workflow is the same as that of traditional crane, but added intelligent control can replace human perception organs such as vision, hearing, smell, and limbs, replacing operator judgment to make corresponding actions, and complete recognition, perception, operation, and management during crane operation.

2. How many kinds of intelligent crane in Kingda crane

Kingda Crane has served industrial community by providing high-quality crane and service with more than 4,500 employees ,1.62 million M3 workshop and 3500 sets intelligent manufacturing facility. Its product covers electric hoist, overhead crane, gantry crane, grab crane, casting/ladle crane, electro-magnet crane, anti-explosion crane, cleaning room crane and their spare parts. 

Kingda artificial intelligence crane, the unmanned overhead crane system, through stable and intelligent hardware equipment + powerful and efficient software technology, realizes a series of functional modules such as equipment control, intelligent decision-making, communication network, report statistics, log recording, open interface, auxiliary maintenance, and safety management. It has developed various application scenarios represented by steel and iron manufacturing, port logistics, cement warehousing, and garbage disposal, meeting the industry's needs  for automation, intelligence, and unmanned material handling, and helping to integrate digitalization and traditional manufacturing.


2.1 Intelligent warehousing and stacking crane



Intelligent inbound process
Forklifts place materials to be stored at a fixed points
Intelligent warehousing and stacking crane receives system command
Run to the storage point quickly
Use lifting forks to lift materials accurately
Slewing mechanism rotates crane’s trolley
Adjust the orientation of the forks and materials
And according to the intelligent planning of the warehousing system
Place materials in vacant positions on corresponding types of shelves
At the same time, the system will remember the material's outbound code
Convenient to delivery material fast

 
Intelligent outbound process
The system uses the outbound material code
Assign intelligent warehousing and stacking crane
Go to the shelf where the material is located
Warehousing fork runs to the corresponding row and column of the code
Pick up and remove the material from the shelf accurately
The trolley is driven by slewing gear ring
Safely adjust the orientation of forks and materials
Afterwards, the materials will be transported out through a safe passage 
And placed at a fixed outbound point
Complete outbound transportation by forklift
Intelligent warehousing and stacking crane designed by Kingda crane independently
Now, mass production has been achieved and put into use
This crane features:
simple structure, run stable, easy operation, precise automation
It is the best choice for large-scale material three-dimensional intelligent warehousing

 


2.2  AI Algorithms Intelligent Crane



Kingda Intelligent crane
Based on artificial intelligence (AI) technology
It is a high level, precise, high technology, particular equipment
Adopting scene perception based on 3D complex vision and deep integration with control
have the ability and characteristics of
fully automated, unmanned, and intelligent in complex scenes

Different with traditional automated cranes
This crane has a camera as its eye
Using "AI algorithms" as the brain
The basic module of the intelligent control system includes
intelligent closed-loop and anti shake module intelligent recognition and positioning perception module
Intelligent security modules, etc
Having the same self deep learning ability as intelligent robot systems
Capable of handling responsible tasks in various scenarios

 


2.3 Intelligent Truss Manipulator



Kingda Crane Intelligent Truss Manipulator
Truss manipulator mainly consist of long traveling beam, long traveling motors, sliding rail main beam, sliding mechanical arm, sliding motor, energy chain, lifting motor, lifting mechanical arm, slewing robot arm and other parts.

Smart scan and three-dimensional imaging
And remember the scanning results
Follow system’s instruction,
Truss Manipulator adjusts posture automatically, intelligently plan path
Based on the system's
3D scanning positioning, accurately grasp workpieces
Robot manipulator has an anti loosening design
Truss manipulator automatically plan paths and accurately feeds idle machines
Can avoid obstacles intelligently during the traveling

According to system instructions
Automatically go to the station where the processing has been finished,
Accurately remove finished workpieces,
And based on the memory of 3D scanning results 
Intelligently stack the finished workpieces

Developed by kingda crane independently, truss manipulator has been produced, installed, and put into use

A manipulator can serve multiple CNC machining centers simultaneously
Intelligent truss Manipulator can be paired with various truss lifting tools
Suitable for various working conditions in different industries
Learn more about intelligent devices
Please continue to follow Kingda crane

 
 

2.4 50t+50t Tongs Crane for Slab Handling

 

Tailored for China steel group
Kingda crane 50 ton+50 ton tongs crane for slab handling
Is installed in the main steel-making plant of Rizhao base
Dedicated to the lifting and placement of hot slab
Due to high temperature,frequent use, thermal radiation in the working environment,
To ensure crane’s reliable operation
Extensive high strength materials are used when design the crane
Expand crane’s life span

Digital speed control system and guiding device are sued
Ensure smooth operation accurate positioning
At the same time, various detection and sensing systems is used on the crane,
Such as
PLC control, weighing system, fault display and positioning device
Provide basic conditions automation control upgrades next step
While improving crane’s performance
Many maintenance free designs are added to minimize the workload of maintenance personnel

The successful running of the crane
Meets the current trend of crane development towards
large tonnage, large span, and high-speed automation
Add shining performance to our company's product line

 


2.5 Vacuum Chuck- Electromagnet Automated Steel Plate Handling Crane



On the basis of traditional electromagnet crane with hanging beam
Tailor-made for heavy industry user,
Kingda crane developed and manufactured automated steel plate handling crane
This crane is
not only safer and more efficient,
But also can achieve automation and intelligent operation
At the same time, it has the advantages of

High positioning accuracy fast traveling speed, and maintenance free
Firstly, the thin steel plate is transported through steel plate conveying-straightening platform
Through steel plate conveying-straightening platform
Steel plate handling crane automatically runs above the steel plate
Use vacuum chuck to extract steel plates and lift them up
Afterwards, hook the bottom of the steel plate with a safety hook
To prevent steel plates from falling due to sudden situations such as power outages
The steel plate handling crane accurately transports the steel plates to the target workstation
Automatically lower the steel plate and release the safety hook
Steel plate immediately enters the next processing flow

When the handling material is wide steel plate

Steel plate handling crane
Can automatically adjust the width between vacuum chuck
To ensure safer absorption of steel plates
Meanwhile, users can meet their own production needs
Choose two configurations: automatic adjustment vacuum chuck lifting appliance
or manual adjustment vacuum chuck lifting appliance

When handling material is thick steel plate
The crane will transport steel plate by electromagnet when the handling material is thick steel plate
At this point, the lifting appliance varies depending on the configuration
Automatically or manually adjust vacuum chuck’s height
To ensure that the vacuum chuck is not worn
During electromagnet is handling material
Extend the lifespan of lifting appliance
The safety hook will still play a role
During crane’s electromagnetic- automation handling process
Ensuring safety production

Manufactured by Kingda crane
Steel plate handling crane has in mass production and put into use
And received unanimous praise from domestic and foreign customers
This equipment is not only limited to the steel plate processing industry,
But also suitable for the processing and production of
Metal sheets, building boards, wooden boards, glass and other industries


 
 

2.6 10t+10t fully automatic electro-magnet overhead crane

 
Manufactured by Kingda Crane,
Rigid guide pillar reduces sway

Achieve precise positioning, high degree of automation control
One-key seamless switching
Safety design - lifting dual motor
Double guarantee for lifting safety
Equipped with
electric permanent-magnet lifting spreader, instantaneous charging
permanent magnetization, no need for power backup system
Crane in the same bay will automatic avoidance
According to target's location, implement nearby scheduling
Multiple operating modes:
ground operation, remote control operation and far away remote operation
Under fully automatic mode
Crane intelligent interaction

Realize fully automated production
 
The supplier of lifting solution
Kingda Crane
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